How to make a custom plushie based on a picture?

product development process

Nowadays ,

most people want to keep their memories in their minds , especially things that are meaningful or important to them , such as a vision for a company , a child’s first painting , a birthday present or the hottest star etc.

product development process

In fact,

customizing stuffed animals is a good choice for them. 

As more and more people like customizing stuffed animals , we might wonder , how are those custom stuffed animals made , and why are they so distinctive and elaborate ? 

Now follow me to uncover the mystery of its production.

The production process of customized plush toys is mainly divided into the following steps:

1.Sample design:

Professional designers will draw according to the design draft or pictures. At the same time, the designer makes the pattern and determines the type. Meanwhile, the specific size and price of plush toys will be calculated accurately. The choice of materials for customizing plush toys is large and varied, including different kinds of fabrics and cotton, search https://plushdreamer.com/fabrics-craft/ for more details. These materials are non-toxic and environmentally friendly to ensure better quality.

2.Precision cutting:

product development process precision cutting

We will do our best to ensure good quality by using the most advanced technical cutting beds. In addition, professional cutters’  cut performance  will avoid fur leakage.

3.Embroidery or printing:

Embroidery or printing according to the patterns in your design, the worker master has many years of experience  in customizing plush toy so as to ensuring your artistic restoration degree.

4.Cotton Fillers:

Each custom plush toy is made of high quality PP cotton or other fillers. The most advanced cotton fillers that are non-toxic and environmentally friendly are used so we can promise that no fake cotton is used in our products.

5.Stitching machine sewing:

product development process stitching machine sewing:

Choose the most advanced computer sewing machine to sew the body parts, strengthen the stitching quality and avoiding loopholes. Every stitch of the plush toy is fine and complete, so there is no need to worry about holes and cracks.

6.Shaping:

product development process shaping

Examine each stuffed animal and remove sundries. Also, cleaning the entire stuffed animal with a high-pressure air pump to make it clean and tidy is needed.

7.Needle inspection:

Each plush toy must be tested by the needle inspection machine, its purpose is to check whether there is a small needle left in the plush toy, so as to avoid safety accidents.

8.Quality inspection:

Quality inspection

HappyCorgi’s professional quality inspection team will conduct quality inspection on each of your plush products to ensure that there are no quality problems before delivery.

9.Packaging and transportation:

Choose the packaging and transportation channels according to your requirements, or choose our default packaging and transportation.

Our default wrapper: https://plushdreamer.com/packaging-labeling/. Transportation mode: https://plushdreamer.com/warehousing-logistics/

That’s the whole process of customizing a stuffed animal. There’s no doubt that each stuffed animal has its own unique story. Whether he/she is happy or sad, its existential value will always be with him/her. If you’d like to have your own custom stuffed animal, please share your story with us by clicking on the link below.

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